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How clutch works A clutch is a mechanism for transmitting rotation, which can be engaged and disengaged. There are many different vehicle clutch ...



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Old 22-12-06, 12:33 AM   #1
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How clutch works
A clutch is a mechanism for transmitting rotation, which can be engaged and disengaged.

There are many different vehicle clutch designs, but most are based on one or more friction discs, pressed tightly together or against a flywheel using springs. The friction material is very similar to the material used in brake shoes and pads and contained asbestos in the past. Also, clutches found in heavy duty applications such as trucks and competition cars use ceramic clutches that have a greatly increased friction coefficient, however these have a "grabby" action and are unsuitable for road cars. The spring pressure is released when the clutch pedal is depressed thus either pushing or pulling the diaphragm of the pressure plate, depending on type, and the friction plate is released and allowed to rotate freely. A 'wet clutch' is immersed in a cooling lubricating fluid, which also keeps the surfaces clean and gives smoother performance and longer life. A 'dry clutch', as the name implies, is not bathed in fluid that robs it of some energy. Since the surfaces of a wet clutch can be slippery (as with a motorcycle clutch bathed in engine oil), stacking multiple clutch disks can compensate for slippage. Most Moto Guzzi and BMW motorcycles use a triple plate clutch like a car.

In a car it is operated by the left-most pedal using hydraulics or a cable connection from the pedal to the clutch mechanism. Even though the clutch may physically be located very close to the pedal, such remote means of actuation are necessary to eliminate the effect of slight engine movement, engine mountings being flexible by design. With a rigid mechanical linkage, smooth engagement would be near-impossible, because engine movement inevitably occurs as the drive is "taken up". No pressure on the pedal means that the clutch plates are engaged (driving), while depressing the pedal will disengage the clutch plates, allowing the driver to shift gears.

On most motorcycles, the clutch is operated by the clutch lever, located on the left handlebar. No pressure on the lever means that the clutch plates are engaged (driving), while pulling the lever back towards the rider will disengage the clutch plates, allowing the rider to shift gears. Some cars and mopeds have a centrifugal clutch, using centrifugal forces to engage the clutch above certain rpm.

A manual transmission contains cogs for selecting gears. These cogs have matching teeth, called dog teeth, which means that the rotation speeds of the two parts have to match for engagement. This speed matching is achieved by a secondary clutch called a synchronizer, a device that uses frictional contact to bring the two parts to the same speed, and a locking mechanism called a blocker ring to prevent engagement of the teeth (full movement of the shift lever into gear) until the speeds are synchronized.

While engaging the clutch, the engine speed may need to be increased from idle, using the manual throttle, so that the engine does not stall (although in most cars, especially diesels, there is enough power at idling speed that the car can move although fine movements with the clutch are needed). However, raising the engine speed too high will cause excessive clutch plate wear and cause a harsh, jerky start. This kind of start is desired in drag racing and other competitions, however.

Centrifugal clutch

A centrifugal clutch is a clutch that engages automatically when its rotational velocity exceeds a certain limit, typically by weights pushed against springs by centrifugal force generated by the rotation.

Centrifugal clutches are often used in mopeds, underbones, lawnmowers, battlebots, go-karts, chainsaws and mini bikes to:

keep the internal combustion engine from stalling when the blade or weapon is stopped abruptly

provide low load during starting

allow engine to idle

Article Courtesy: Wikipedia
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