All is well that ends well....drive was seamless across the states. no questions asked at any border...My friend went from Hyderabad -Aurangabad - Indore last week. As per him I don’t think you need to apply e passes for every state you are crossing just the destination should suffice. Also for many states like KA you don’t need to wait for approval, just registration at their portal should suffice.
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Now planning for some treks up north. need to check on that